Wire Harness
EV High Voltage Power Cable
C-8001 New Energy Bus High Power Battery Cable
Technical Specifications
|
Design Type |
Fully customizable (OEM / ODM) |
|
Rated Voltage |
Up to 1000V AC / 1500V DC |
|
Current Rating |
250A–500A (per conductor cross-section) |
|
Conductor Cross-Section |
35–120 mm² (typical 50 / 70 / 95 mm²) |
|
Conductor Material |
Bare copper or aluminum alloy |
|
Insulation |
XLPE or XLPO (halogen-free) |
|
Shielding |
Multilayer EMI / EMC (tinned-copper braid + aluminum foil) |
|
Min. Bend Radius |
4–6× outer diameter (high-flex) |
|
Operating Temperature |
-40°C to +125°C |
|
Flame Rating |
VW-1 / UL 94V-0 (halogen-free, low-smoke) |
|
Compliance |
ISO 6722, ISO 19642, LV 216, or equivalent |
|
Customization |
OEM / ODM; all parameters adjustable per customer requirements, final design confirmation, and application testing |
Product Description
Overview
The C8001 is a fully customizable (OEM / ODM) EV high-voltage power cable for electric-bus main battery connections, supporting high-voltage DC transmission and large current capacity. Rated voltage is up to 1000V AC / 1500V DC, current rating 250A–500A (per conductor cross-section), conductor cross-section 35–120 mm², with bare-copper or aluminum-alloy conductors, XLPE / XLPO (halogen-free) insulation, and multilayer EMI / EMC shielding, operating temperature -40°C to +125°C, meeting or exceeding ISO 6722, ISO 19642, LV 216, or equivalent automotive HV standards, with a VW-1 / UL 94V-0 flame rating. It integrates with the progauges EV harness system and E-Mobility fuse box and is customizable for conductor size, voltage / current, and termination.
Key Features
- High-voltage power cable for electric-bus battery links
- High-voltage, high-current design up to 1500V DC / 500A
- Multilayer EMI / EMC shielding with high-grade insulation
- High-flex, vibration-resistant build with HV orange jacket
- Compatible with progauges EV harness system and E-Mobility fuse box
- OEM / ODM customizable
Markets & Applications
For battery-to-system high-voltage links on electric buses and commercial EV fleets (EV Vehicle). Available for OEM / ODM development.